Flat Plate Solar Water Heating System

 SET Solar Absorber Fins

Selectively coated Solar Absorber Fins collect Solar Heat and transmit it to the water flowing through the riser pipes. The Black chrome Solar Selective coating absorbs @ 95 % Solar radiation and emits less than @ 15 %. Use of 99.9 % pure copper for absorber sheet and riser tubes ensures high thermal conductivity.

The Riser Tubes are welded to the absorber sheet by Ultrasonic welding or Laser beam welding. Laser beam welding covers upto 40 % of the Riser Tube circumference and is comparatively more efficient than Ultrasonically welded fins which have intermittent welding spots.

1

Absorber coating

NALSUN Solar selective coating (black chrome on copper with or without nickel undercoat)

2

Absorptivity of coating

0.92 – 0.96

3

Emissivity of coating

0.10 - 0.15

4

Temperature tolerance of coating

More than 200 deg. C

5

Absorber sheet

Copper sheet 0.19 mm thick x 1900mm L x 120mm W; 99.9 % pure

6

Riser

Copper tube Dia 12.7mm x 0.56 SWG x 1920mm, 99.99 % pure

7

Bonding between riser tube and absorber

Ultrasonic welding or Laser beam welding

8

Finish

Corrugated finish for increased surface area and structural strength

 SET solar Flat Plate Collectors (Specifications – read together with Solar Absorber Fins )

SET solar Flat Plate Collectors are available in two attractive colours – Golden Yellow and Ivory. The collector box has a frame of Extruded Aluminum sections and the Aluminum back sheet is firmly pop riveted to the casing. Proper insulation and a high grade reflector below the absorber panel and use of low iron content glass for glazing enhance the efficiency of the collector.

 SET solar Flat Plate Collectors are regularly checked and certified by Bureau of Indian Standards under IS 12933 : 2003. The Collectors have been appreciated by a number of installers who integrate their own systems with our collectors. 

1

Brand

 SET solar

2

Overall size**

2030 mm x 1090 mm x 95 mm.

3

No. of fins per collector

9

4

Header tube

Copper tube Dia. 25mm x 0.7mm thick

5

Absorber area

2.06 sq. M

6

Rated pressure

2.5 Kg/ sq. cm.

7

Leakage Test pressure

5 Kg/ sq. cm.

8

End connections

Brass flared Flanges or threaded 1” BSP

9

Collector box

Specially Extruded Aluminum sections, powder coated

10

Box Corner joints

SS screws

11

Box-back sheet joint

Pop riveted

12

Back sheet

Aluminum sheet 0.71 mm thick

13

Reflector

Aluminum foil 0.02 mm thick

14

Glazing

Tempered glass 4 mm thick - free from bubbles and scratches

15

Transmittance

> 0. 85

16

Sealing

Silicone sealant

17

Back Insulation

Resin bonded Rockwool (Mineral wool) 50 mm thick. 
R=1.67  sq. M  deg. C/ W
K = 0.052W/sq. M. k

18

Side insulation

Resin bonded Rockwool 25 mm thick

19

Grommets & gaskets

EPDM rubber

20

Thermal performance

FRUL < 6 W/ sq. M deg. C
FR ( T& ) > 0.65

* The collectors are periodically tested by Bureau of Indian Standards as per IS 12933 in one of their approved laboratories.

** Sizes other than above are manufactured against specific requirement.

SET solar Water Heating Systems (Specifications-Read specs for Solar Absorber Fins, Solar Flat Plate Collectors and Hot water Storage tank)

The Solar Flat Plate Collector based systems are available in two modes – passive and active systems.

Passive systems consist of an array of Solar Flat Plate Collectors, insulated hot water storage tank. A set of pipes connects the tank with the Collector array. The system works on simple Thermosiphon principle. There are no moving parts, electrical sensors or any complicated gadgets in this type. These systems are most suitable where output temperature need not be fixed.

Active systems have a pump that feeds water to the collector array. A control panel activates the pump when the temperature of water in the collector array reaches the preset value. Active systems are preferred for systems above 3000 LPD or where the application is commercial or industrial.

In addition to the Flat Plate Collector Systems, our company manufactures all glass evacuated tube collector based  SET solar ETC systems. The systems are suitable for small families as well as where the water available is hard.

Hot water storage tanks

 

1

Capacity

Equal to system capacity

2

Material

SS 304 Non magnetic stainless steel  

3

Thickness

1mm to 2 mm depending upon the volume of the tank

4

Insulation

Rockwool sheets 100 mm thick

5

Cladding

Aluminum stucco/ plain finish sheets 0.7 mm thick

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